Description
Product Description
A Sticky Mat (Tacky Mat) is a multi-layer disposable contamination control mat designed to capture dust, dirt, lint, and other particulate matter from footwear, cart wheels, and equipment before entering controlled environments. Each layer is coated with a uniform pressure-sensitive adhesive and can be peeled away when contaminated, exposing a fresh adhesive surface.
2. Technical Specifications
Parameter |
Specification |
|---|---|
Product Name |
Disposable Sticky/Tacky Mat |
Construction |
Multi-layer peel-off adhesive sheets |
Material |
Low Density Polyethylene (LDPE) Film |
Adhesive Type |
Water-based acrylic pressure-sensitive adhesive |
Adhesive Coating |
Uniform full-surface coating |
Sheet Thickness |
50 microns ,0.05 mm |
Total Mat Thickness |
1.2–2.5 mm (depending on number of sheets) |
Number of Sheets |
30 sheets per mat |
Sheet Numbering |
Sequential numbering (1–30) |
Bottom Layer |
High-strength adhesive backing for floor fixation |
Surface Finish |
Smooth, wrinkle-free, glossy |
Peel Force |
Easy manual peel without tearing |
Edge Tabs |
Corner tab for easy removal |
Colors Available |
Blue, White, Grey, Green, Transparent |
Standard Sizes |
24″×36″, 26″×45″, |
Shape |
Rectangular |
Weight |
1–3 kg depending on size and layers |
3. Material Properties
| Property | Value |
|---|---|
| Base Film | LDPE |
| Density | 0.91–0.93 g/cm³ |
| Tensile Strength | ≥12 MPa |
| Elongation at Break | ≥250% |
| Tear Resistance | High |
| Hardness | Flexible film |
| Chemical Resistance | Resistant to water, dilute acids, alkalis, and detergents |
| Moisture Absorption | Negligible |
| UV Resistance | Moderate (Indoor Use Recommended) |
4. Adhesive Properties
| Property | Specification |
|---|---|
| Adhesive Type | Acrylic PSA |
| Solvent | Water-based |
| Adhesive Appearance | Clear |
| Initial Tack | High |
| Peel Adhesion | 150–700 g/25 mm |
| Residue | No adhesive residue on footwear |
| Odor | Odorless |
| Toxicity | Non-toxic |
| Silicone | Silicone-free |
| VOC | Low VOC |
5. Physical Characteristics
| Property | Value |
|---|---|
| Surface Finish | Glossy |
| Slip Resistance | Anti-slip backing |
| Wrinkle Resistance | Excellent |
| Flatness | High |
| Transparency | Semi-transparent |
| Flexibility | Excellent |
6. Performance
| Property | Specification |
|---|---|
| Dust Capture Efficiency | Up to 99% |
| Particle Size Captured | ≥5 microns |
| Dirt Removal | Footwear & trolley wheels |
| Replacement | Peel off contaminated sheet |
| Service Life | Depends on traffic volume |
| Particle Retention | High |
| Wheel Compatibility | Rubber, PU, Nylon wheels |
7. Environmental Conditions
| Parameter | Specification |
|---|---|
| Operating Temperature | 5°C to 60°C |
| Storage Temperature | 10°C to 30°C |
| Relative Humidity | 20–70% RH |
| Indoor Use | Yes |
| Outdoor Use | Not Recommended |
8. Cleanroom Compatibility
| Classification | Suitable |
|---|---|
| ISO Class 3 | ✓ |
| ISO Class 4 | ✓ |
| ISO Class 5 | ✓ |
| ISO Class 6 | ✓ |
| ISO Class 7 | ✓ |
| ISO Class 8 | ✓ |
| GMP Areas | ✓ |
| Pharmaceutical | ✓ |
| Electronics | ✓ |
| Semiconductor | ✓ |
| Hospitals | ✓ |
| Laboratories | ✓ |
9. Chemical Resistance
The mat is resistant to:
-
Water
-
Mild detergents
-
Dilute acids
-
Dilute alkalis
-
Alcohol (occasional contact)
Not recommended for prolonged exposure to:
-
Ketones
-
Aromatic solvents
-
Chlorinated hydrocarbons
-
Strong oxidizing chemicals
10. Applications
Suitable for:
-
Cleanrooms
-
Pharmaceutical manufacturing
-
Hospitals and operating theatres
-
Biotechnology laboratories
-
Food processing plants
-
Electronics and semiconductor manufacturing
-
Aerospace assembly
-
Optical manufacturing
-
Paint shops
-
Research laboratories
-
Data centers
-
Packaging areas
11. Packaging
| Parameter | Specification |
|---|---|
| Individual Packing | Shrink wrapped |
| Carton Packing | 10 mats per carton (size dependent) |
| Labeling | Batch No., Manufacturing Date, Size, Layer Count |
| Shelf Life | 24 months when stored under recommended conditions |
12. Quality Requirements
-
Uniform adhesive coating without gaps.
-
No wrinkles, bubbles, or delamination.
-
Easy peel-off of individual sheets.
-
Consistent adhesive performance across all layers.
-
Strong floor adhesion without shifting during use.
-
Sequentially numbered layers for replacement tracking.
-
Free from visible contamination and manufacturing defects.
13. Optional Variants
-
ESD (Electrostatic Dissipative) sticky mats for electronics manufacturing.
-
Antimicrobial sticky mats for healthcare applications.
-
Heavy-duty mats for high-traffic industrial areas.
-
Custom colors, dimensions, and branding for OEM requirements.
-
Installed at Cleanroom Entrance
-
Sticky mat placed at the entrance of a cleanroom
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People wearing cleanroom shoes stepping on it
-
Ideal for industrial and pharmaceutical audiences
-
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Hospital Application
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Installed outside an operating theatre or ICU
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Medical staff walking across the mat
-
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Pharmaceutical Manufacturing
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Workers entering a GMP area
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Sticky mat positioned before the gowning room
-
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Electronics Industry
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ESD sticky mat at the entrance to an electronics assembly line
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Operators in ESD-safe attire
-
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Dust Collection Demonstration
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Before-and-after comparison
-
One clean sheet and one used sheet with visible dust
-
Illustrates product effectiveness
-
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